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IMPORTANT NOTE: Our panel saw kits are currently sold out and we do not have additional production scheduled at this time. We appreciate your interest in the product, but at this point we’re focusing on other projects. The ads for our panel saw kits have been removed from our website to avoid confusion. This message is for folks who arrive at this page by clicking on an outside link. Whether you’re a professional woodworker with a small shop, a contractor working on job sites, or a do-it-yourself home improvement handyman, our Deluxe Panel Saw Kit offers an affordable means to cut large sheet goods
quickly, accurately, and safely. Build your own panel saw in one afternoon, complete with the bells and whistles you need to improve your productivity, all at a fraction of the cost you’d pay for a commercial saw.
Our Deluxe Panel Saw Kit comes complete with a frame that’s made in the U.S.A. from high-quality cabinet maker's birch plywood. Every component is pre-cut, sanded, and ready for bolt-together assembly.
Step-by-step illustrated instructions make our Deluxe Panel Saw Kit an easy project for most woodworkers to complete with just one or two cups of coffee.
Once you have the ability to produce precise cuts that are square and accurate to 1/32" you’ll never want to wrestle with saw horses or outfeed rollers again.
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One Deluxe Panel Saw Kit - Three Interchangeable Cutting Tools
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Our Deluxe Panel Saw Kit includes 3 interchangeable base plates that can be swapped into the sliding carriage. The sliding carriage rides on high precision
guide rails that produce square cuts accurate to 1/32”. Each base plate holds a different tool for expanded cutting capability. Switch
from crosscuts to rip cuts to rabbits, dadoes, and decorative effects – all done with the speed and accuracy of a panel saw.
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Circular Saw for Ripping and Crosscutting
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The saw base plate holds a 7 1/4" circular saw (saw not included.) Changing our Deluxe Panel Saw Kit between vertical rip cuts and horizontal crosscuts is quick and easy - just rotate the base plate 90 degrees and you're ready for action.
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Router for Rabbits, Dadoes, and Decoration
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The router base plate holds a fixed-base or plunge base router (router not included.) Combining the versatility of a router with the accuracy of our Deluxe Panel Saw Kit makes cutting rabbits, dadoes, and other decorative features a cinch.
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Utility Knife for Cardboard, Matte Board, Foamcore
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The utility knife base plate holds a standard matte knife razor blade (blade not included.) Slice up soft materials without the noise or dust from a saw. Our Deluxe Panel Saw Kit produces crisp, clean cuts in both vertical and horizontal directions.
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Features Included in Our Deluxe Panel Saw Kit
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Full Support for 96" Long Sheet Goods
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Cutting full 4'x8' sheets of material requires a full-size panel saw. Our Deluxe Panel Saw Kit includes extension wings that add an extra 18 inches on each side of the 5 foot wide base (total length w/ extensions = 8 feet) ensuring accurate and safe cutting. The extension wings come off to save space while storing/transporting the saw between jobs.
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Accurate Cuts with Speed and Reliability
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The vertical and horizontal rulers included with our Deluxe Panel Saw Kit provide consistent measurements for accurate cuts every time. No more searching for that pencil and tape measure. Our Deluxe Panel Saw Kit is accurate to 1/32" over the length of the entire cut.
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Repeat Cuts the Quick and Easy Way
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Our Deluxe Panel Saw Kit includes two stop blocks that provide huge time savings on jobs that require repeat cuts. The horizontal stop block makes cutting multiple pieces of stock to length quick and easy. The vertical stop block can be used to create stopped dadoes and other decorative features with a router.
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Large + Small Cuts with Back-Saving Convenience
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Our Deluxe Panel Saw Kit eliminates the safety concerns and frustrating hassles that come with wrestling large sheet goods on top of saw horses and table saws. For projects that require small or narrow stock, our Deluxe Panel Saw Kit includes a removable sub fence. Cut smaller stock at waist height to reduce back fatigue.
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Perfect Miter Joints on Extra-Wide Stock
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Making accurate miter cuts on extra-wide stock is often a challenge. Our Deluxe Panel Saw Kit includes a bolt-on miter fence that produces perfect 45 degree cuts on +24" wide panels. The frame has positive stops built-in at 22 1/2°, 30°, 45°, and 60° angles. Works on both right and left sides.
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Deluxe Panel Saw Kit Technical Specs:
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Crosscut Capacity: 50" Vertical Cut
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Rip Cut Capacity: 96" Horizontal Cut
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Board Thickness: 1 1/2" Maximum
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Accuracy: +/- 1/32"
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Base Length: 60"
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Length w/ Extensions: 96"
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Depth: 30"
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Height: 70"
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Common Deluxe Panel Saw Kit Questions & Answers
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What's Included with Our Deluxe Panel Saw Kit (Free Standing Version):
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Deluxe Panel Saw frame. Made in the U.S.A. from cabinet maker's birch plywood. Cut, sanded, and ready for bolt-together assemble
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Sliding carriage assembly w/ high precision guide rails and counterbalance
- Free standing leg kit - folds up to save space while storing/transporting
- Hardware and fasteners for assembly - knobs, bolts, nuts, screws, cable, etc.
- Illustrated step-by-step assembly instructions
- 3 interchangeable base plates for expanded cutting capability:
circular saw base plate, router base plate, utility knife base plate
- 96" extension wings
- Horizontal + vertical rulers
- Horizontal + vertical stop blocks
- Sub fence for cutting at waist height
- Miter fence
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What Do You Need to Assemble Our Deluxe Panel Saw Kit:
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- Hammer
- Tape Measure
- Philips screw driver or screw gun with Philips bit (recommended)
- 7/16" socket wrench or screw gun with 7/16" nut driver (recommended)
- 2x adjustable wrenches or 1x 5/16" wrench and 2x 1/2" wrenches
- 8x anchors for attaching the wall mounting brackets to your wall
- 4x bolts + lock nuts for attaching your circular saw to the saw base plate
- 3x - 4x bolts for attaching your router to the router base plate
- 15 lbs. of cement mix for counter balance
- 1x razor blade for standard utility knife
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What Materials Can Our Deluxe Panel Saw Kit Cut?
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- Solid woods - Hardwoods, Softwoods
- Wood Composites - Plywood, Particle Board, MDF, Fiber Board, OSB
- Cardboard - Corrugated cardboard, chipboard, Matte board, Homasote
- Plastics - PVC Sign Board, Coroplast, Acrylic, HDPE, UHMW, Laminate
- Foam Products - Styrofoam, Foamcore, Gatorboard
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Will Our Deluxe Panel Saw Kit Work with Your Circular Saw?
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Our Deluxe Panel Saw Kit includes an interchangeable base plate for mounting a circular saw in the sliding carriage (saw not included.) Most "sidewinder" style circular saws with standard 7 1/4" diameter blades will do a fine job. (The name "sidewinder" comes from the location of the motor, which is located to the side of the blade.) Right and left handed saws work equally well. Measure the shoe / base plate to see if your saw will fit: the narrow side should stick out less than 1 7/8" from the blade, the wide side should stick out less than 5 1/8" from the blade, the front and back edges of the shoe should be less than 6 5/8" from the center of the blade.
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Will Our Deluxe Panel Saw Kit Work with Your Router?
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Our Deluxe Panel Saw Kit includes an interchangeable base plate for mounting a fixed-base or plunge base router in the sliding carriage (router not included.) Pre-cut mounting holes are machined into the base plate to accommodate most routers. If the bolt holes on the bottom of your router are evenly spaced in either a "square cross" pattern (4 bolts) or a "peace sign" pattern (3 bolts) then your router should mount to the base plate without modification. Alignment marks machined into the router base plate make it easy to add your own mounting holes if you're router happens to require them.
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